Wednesday, October 31, 2012

ENGINE TROUBLE, CAR PROBLEMS


VOLKSWAGEN, POLO CLASSIC CAR PROBLEMS

This blog is about my 2007 VW Polo Classic 2.0L Highline and other VAG cars in general. I have always been fond of good, solid, precision German engineering and I stand firm in my conviction that my VW Polo facelift  fits the bill. It therefore makes me wonder what happened in the manufacturing process? I often ask myself, - Was my VW Polo manufactured on a Monday that I'm having so much car problems and have to visit auto repair so often?




With the amount of issues I've had with my VW Polo, it rather looks like it was manufactured on a public holiday. It makes no sense why I am having so much car problems with it. I have had a Mercedez Benz which was German engineered, I loved it. I also had an Opel Kadett GSI 1.8 with digital dashboard that was German engineered, I simply adored it.  I had three company cars all of which were German engineered VW Passats.  I've also owned two VW Golfs, both of which were German engineered. The first VW Golf was a 1100 Golf-1, the second was a 1600 VW Golf -2 CLI with large bumpers. All of which hardly needed  automotive repair. My VW Polo 2.0L Highline 2007 model is however is very different from all the VAG cars I have owned before.  For example, the electromechanical system of the VW Polo ascribes to the OBD-II standard as well as CAN-Bus and its certainly not the easiest VAG car to repair.

This Volkswagen  Polo has an on-board computer which interfaces with an ABS module, the Interior Electronics Module, the Engine Control Module, the  Immobilizer Control Module among so many, many other electronic modules. Ostensibly it could be said that each of these modules, is a computer in its own right and they are all daisy-chained on the same OBD2 / OBD II or CAN Bus network.


Auto repair :-

The above 16 Pin DIN J1962 socket is provided  for a diagnostic tester to interface with these Electronic Modules, and is the only way to communicate with the car. This socket is situated in various places on different models and makes of cars. For instance BMW's normally have them under bonnet in the engine compartment. Most Volkswagen's have this socket under the dashboard on the driver's side. Some cars have it in the glove compartment, some have it in and around the ashtray.

My VW Polo had an idling problem, it was idling around 1200 rpm which progressively increased and hovered about 2000 rpm. There is no adjustment because there is no accelerator cable / throttle cable - it has Drive-by-wire (DMW) also known as Electronic Throttle Control (ETC). It  is the latest automobile technology that replaces the conventional cable linkage system between the vehicle's accelerator pedal and the engine throttle body.

Anyway, the high rev drove me crazy, especially when changing gears, the revs just wouldn't come down or took forever to do so. After two days, the EPC light came on and I took my car  off to the agents who reset the throttle-body valve. It was fine for just two days until the the rev counter started hunting between 800 rpm and 1200 rpm and the EPC light came on again. I took the car back to the agents, only to be told that the throttle body was effectively faulty. The cost was equivalent to one monthly car installment and that excluded their labour charge. So I decided to get a second opinion  before I forked out so much money, since I don't have a motor plan.

My new auto mechanic plugged in his Auto Boss Automotive Scanner and a few minutes later he said its the accelerator pedal that was faulty or rather the sensors that control acceleration which is part of the accelerator pedal. I asked about the possibility of the accelerator throttle-body being faulty and he says "no ways,  who even thought that? Your car revs higher than 1200 RPM". He the asked "does your EPC light come on?" and I said "yes". He then leaned into the car, grabbed hold the accelerator pedal with his hand and pulled the accelerator pedal upward. Immediately the idling seemed right, or at least to me it sounded right because it was idling at 950 RPM. By demonstrating this, even the data that was missing from one of the cells on the diagnostic tester's display came back and flashed the word NORMAL. He then released the pedal, the revs once again increased and the data cell  on the diagnostic tester's display went blank once again. After replacing the accelerator pedal with the Drive-by-Wire potentiometer (G79 & G185 sensors) attached, the idling was perfect and the EPC light stayed off.


Frontal Photograph of a live crayfish.
Crayfish Curry Recipe

accelerator cable, accelerator throttle, auto repair, automotive repair, CAN Bus, car problems, car repair, car trouble, Drive-by-wire, EPC, EPC light, motor plan, OBD2, throttle body, throttle cable, VAG, Volkswagen, Volkswagen Polo, VW Golf, VW Polo, Polo facelift, Diagnostic tester, drive by wire, (Drive-by-Wire also know as DbW - Steer-by-Wire - "x-by-wire" or simply "by-wire"), EPC warning light, wont rev above 150 rpm, electronic throttle control,

11 comments:

  1. obd2works, as a professional car diagnostic scanner online supplier, providing our customers with a vast range of high-quality and affordable automobile maintenance tools .Our main business line covers: Automotive Professional Diagnostic Tools for OBD I and OBDII compliant vehicles; Auto Diagnostic tool, OBD2 Code Scanner, ECU Chip Tuning Tool, Car Key programmer Mileage Programmer as well as other more featured products.

    ReplyDelete
  2. Hi Thulisile

    It could be one of many things but seeing you had your gearbox replaced because of and EPC fault and it is still troublesome, I strongly suggest you take it back to the agents and get them to fix it properly this time.

    ReplyDelete
  3. Good day.i brought an import bts 1.6 engine put it into my polo classic 1.4 2003 model.after n few day the epc and abs started to show.i stop the then switch the car off then it goes away.now the car doesnt wanted to idle.the idline goes up and down when it idle and when at stop sign it sometime switch off i had to start it again sometimes it takes very long to start or i must take it out of gear to start.what can the problem be

    ReplyDelete
  4. Good day.my name is elton.i brought an import bts 1.6 engine put it into my polo classic 1.4 2003 model.after n few day the epc and abs started to show.i stop the then switch the car off then it goes away.now the car doesnt wanted to idle.the idline goes up and down when it idle and when at stop sign it sometime switch off i had to start it again sometimes it takes very long to start or i must take it out of gear to start.what can the problem be

    Reply

    ReplyDelete
  5. Hi a have got a 1.2 12v 2005 vw polo and my epc light keeps coming on a have been told the car just needed ran as a bought it off a wee old lady the mechanic has plugged his tester in n the fault was flashing up as throttle position switch he reset it and it stayed off for a while so a took it a good blast up the motorway like he advised and afterwards the iddling was bak to rnd about a 1000rpm and it sounded much better as were before when a started the car it would start up fine n then kind of die and sit about 500rpm or just above and it was fine for a while however it fluctuated not by much but today my light has came bak on and its bak to sitting just above 500rpm does any1 know wot the problem is as it doing my head right in the cars due in for a mot soon but just wanted to know wot was causing it and if the was any quick fixes thanks

    ReplyDelete
  6. My car reves are high when changing gears and also drops a speed when switching on lights while driving what can be the cause of that

    ReplyDelete
  7. My Polo classic 2007 has a problem of decreasing speed when switching on lights while driving and also has high reves when changing gears what can be the cause of this?

    ReplyDelete
  8. Hi..my polo 2005 2.0 it revs while not on motion..and goes down like wanted to off and revs again..sometimes it revs and switch it off

    ReplyDelete
    Replies
    1. Hi I'm no expert but I recently came about the same problem found my abs has low breaks when I start the car revs go hi when step on the break it goes back to normal I think there's air in breaking system or check you're booster

      Delete
  9. Hi mlu, got a polo original engine bah and block blm but there is no power, and has started idling up and down, on stop it switches off

    ReplyDelete
  10. HI MY NAME IS CELEB I HAVE A VW POLO 1.4 2008 MODEL, LATELY THE CAR IS CHOWING WATER LIKE IT NOBODY'S BUSINESS. EVERYTIME BEFORE GO TO WORK I MUST ASS WATER AND BEFORE I LEAVE MY WORK PLACE I MUST ADD WATER BECAUSE IF I DON'T THE RED LIGHT FLASHES BUT THE CAR IS NOT OVERHEATING OR MIXING OIL WITH WATER

    ReplyDelete

Thank you for visiting....