Saturday, May 11, 2013

VW AIRBAGS


VW AIRBAGS CODING

Virtually all modern cars are fitted with airbags and VWs or VAG cars are no exception.  Airbags are specifically designed to protect the driver and  passengers in the unfortunate case of an accident.  Having airbags gives drivers and passengers a certain sense of safety and assurance should they be involved in an accident that injuries sustained could be kept at a minimum. Airbags are manufactured from a parachute-like material and they instantly inflates with a compressed gas,  when the automobile in which it is fitted to meets with a collision.


VW Polo Classic 2.0L highline facelift airbag controller
However it is becoming increasingly common for airbags to deploy unintentionally, sporadically and spontaneously, completely  without the help of an accident. Even though airbags are designed to make drivers and passengers feel safer, in several cars the presence of an airbag  has the complete opposite effect. Airbags dashboard lights are also commonly lighting-up for no reason and without explanation. If or when the airbag on the dash board  lights-up, the system detected a problem and as a consequence sets an error code or trouble code. This implies that the airbag circuit isn't working properly and will not deploy in the event of an accident. When the airbag light comes on  for no reason, you should have your VAG car checked and  diagnosed by a trained technician because the airbag system is certainly not a D.I.Y item. There is no "reset" for an airbag system so NEVER attempt to repair it yourself since serious injury can result  if not done correctly.


Every time the ignition is switch on the system does a self check and should  it detect a problem, the air bag light is will be illuminated or flash. Repeated flashing  is actually the fail code being spelled out in a two-digit code. The light will pulse the first digit,  pause, then pulse out the second digit, pause again but for longer, then start all over again. Once the problem if fixed and the error code cleared the light will stay off.

Normally car code readers, scan tools and auto diagnostic testers omit airbag testing and interrogation unless specifically selected for fear that the diagnostic equipment or user error could trigger the airbags and cause personal injury. Numerous airbag malfunctions has occur during impact, amongst which are delayed deployment, partially deployment and complete failure to deploy. Several vehicle owners including VW, Golf  and Polo owners have complained to The National Highway Traffic and Safety Administration about airbag problems which could entitle them to a full or partial refunds for airbag problems experienced and in some cases even entitled to a new car replacement.

When a VW ends up in a crash, it stores the crash data which cannot be cleared with a VAG-COM. VW and the  airbag controller manufacturer intended it to be "unclearable" but rather replaced.  Normally the safety belts will have to be replaced along with the new airbags because the strain gauges and other electro-mechanical sensors inside them are unreliable once they have exceeded the G-forces limit at deployment.

VW POLO
Address 15:      Airbags
Controller ID No 6Q0 909 601 F
Component 05 AIRBAG VW5 0010
Coding         12341
Alternative:       12337 or 12338

00589               Airbag Igniter 1 - Passenger Side -N131
         Short to Ground  INTERMITTENT
00588        Airbag Igniter - Driver Side -N95
         Resistance to High  INTERMITTENT
00589               Airbag Igniter 1 - Passenger Side -N131
         Resistance to High  INTERMITTENT
00588           Airbag Igniter - Driver Side -N95
         Resistance to Low  INTERMITTENT
00588        Airbag Igniter - Driver Side -N95
         Short to Ground  INTERMITTENT
P1280        Passenger side Airbag Switched Off

Below is a list of airbag codings and some alternatives for those with airbag coding issues.

6Q0 909 601        -   12597 or 12622 or 12360 or 12358 or 12628 or 12344 or 12360
6Q0 909 601 A    -   12362
6Q0 909 601 C    -   12338
6Q0 909 601 E     -   12343 or 12359 or 12354 or 12338
6Q0 909 601 F     -   12341 or 12337 or 12338
6Q0 909 601 OM -   12365
6Q0 909 601 OB  -   12354
6Q0 909 601 0C   -   12355
6Q0 909 601 2A   -   12865

OTHER INTERESTING VOLKSWAGEN TOPICS
VW ABS diagnostics
VW Polo Diagnostics

Friday, May 10, 2013

VW ABS CODING



VOLKSWAGEN ABS DIAGNOSTICS

Using a code reader or  diagnostic tester to view your VW Polo ECU data is quite a treat and is also really cool. A view of the data just exudes the growth of motor vehicle technology in general and it is quite humbling if you are electronically minded and quite intimidating if you are mechanically minded.  However there is often the temptation to change a number or something, just to see what happens to your Volkswagen. If you are one of those people who just did that, I bet you have a wistful regret, wishing that you never did so in the first place because you got yourself a "01044 control module incorrectly coded error." Or perhaps you  swapped a 1996 VR6 engine into a 2007 MkV GTI chassis and got a "01044 control module incorrectly coded error." Or you had your car serviced and the ABS and ESP light stays on in the instrument panel and showing up as a "01044 control module incorrectly coded error."  Or you cleared that nagging airbag light on your VW Beetle, only to get a "01044 control module incorrectly coded error."

Control modules codings are normally NOT interchangeable since virtually every model among the numerous versions of  VW's  each have a different ABS/ESP modulePower Assisted Steerin Module, Climate control ModuleInstrument Module, Immobilizer Module and Engine Control Module and so many other modules. Taking this into consideration,  it is more than  obvious that one should NEVER copy coding from a different model VW, AUDI, SKODA or SEAT and paste it into your own VolkswagenAUDI, SKODA or SEAT, unless you write down your original modules original coding so that you can revert back to it later, should things appear to go pear shaped. 

However if the two VW, AUDI, SKODA, or SEAT are the same in every respect, then  their module codings will be identical and therefore perfectly fine to use. Be particular about the module suffix since different suffixes signify different software versions which may not be compatible to your VAG car. Virtually each module that appears identical but has different letter suffixes will invariable have a different coding. So the rule is same car, same module, same module number, same module suffice, same coding. Disregarding this could incapacitate your car and cost you a huge amount of money.

Every Control module coding is stored as an onboard binary number, which in essence is the binary sum of the features for that specific module. Whereas the ECU also stores an onboard binary number which is the binary sum of all the Control Modules fitted in the car. This binary sum is called the checksum and any incorrectly coded  module will result in an erroneous checksum. If this is the case, the erroneous checksum is compared to a reference checksum also stored in the ECU module and any discrepancy could incapacitate your Volkswagen completely or present you with some peculiarities and error codes to match. Like the notorius 01044 control module incorrectly coded Checksum verification was adopted by BOSCH Motronic ECUs to validate its EPROM's stored data. Having said that, it is wise not to change the coding or replace any control modules in your VW AUDI, SKODA or SEAT unless you are au fait with binary and hexadecimal number systems

Below, is a list of VW ABS controllers and their respective coding which vary from  'ABS FRONT MK60 0101' to  'ABS 8.0 front H03 0002' to 'ABS 8.0 front H05 0002' to 'ABS 5.7 FRONT V20' to 'ABS 5.7 FRONT V30 ' to 'ABS/ASR 5.7 FRONT V20' to 'ABS 5.7 FRONT V00' to 'ESP 8.0 front H03 0001' to 'MABS 8.0 front  H04 0002' to 'ESP 8.0 front H03 0001' to 'ABS 8.0 front H03 0002' to mention but a few. Several VW, AUDI, SKODA and SEAT owners and mechanics are constantly searching the Internet for ABS module coding and hopefully this information may help them to get their Volkswagens, Skodas, Seats,  Audis and other VAG cars up and running once again.

VW POLO 6Q0 907 379 AC ABS Pump

VW Polo 9N
Address 03: ABS Brakes
Controller: 6Q0 907 379 AC
Component: ABS 8.0 front H03 0002
Coding: 0000145

ALTERNATIVE ABS MODULE CODING
NB! These are the codings I currently have but are certainly not the only ones use by Volkswagen, SEAT, Skoda and Audi. As I get them I will update this list.

6Q0 907 379    - Coding:  00036 or 00044
6Q0 907 379 AA - Coding: 0000005 or 0000008
6Q0 907 379 AB - Coding: 0000005 or 0000008
6Q0 907 379 AC - Coding: 0000145 or 0000142

6Q0 907 379 AF - Coding: 0002061 or 0002079 or 0002082 or 0002085 or 0002103 or 0002115 or 0002118 or 0002122 or 0002136 or 0002145 or 0002175 or 0002181 or 0002190 or 0002193 or 0002199 or 0002202
As can be seen above, AF suffix has the whole gamut of codings and each should be tried before throwing in the towel.

6Q0 907 379 AG - Coding: 0002202 or 0002229 or 0002238
6Q0 907 379 AH - Coding: 0000299 or 0000284
6Q0 907 379 AQ - Coding: 0002356
6Q0 907 379 AS - Coding: 0002347 or 0002368 or 0002368 or 0002491
6Q0 907 379 AT - Coding: 0000269
6Q0 907 379 BC - Coding: 0002136 or 0002098
6Q0 907 379 C  - Coding: 00044
6Q0 907 379 D  - Coding: 00124 or 00188
6Q0 907 379 E  - Coding: 0001097
6Q0 907 379 G  - Coding: 00044 or 00045
6Q0 907 379 H  - Coding: 00188
6Q0 907 379 L  - Coding: 0001097
6Q0 907 379 M  - Coding: 0000000
6Q0 907 379 R  - Coding: 0000008
6Q0 907 379 T  - Coding: 0000281 or 0000296 or 0000299

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Friday, May 3, 2013

VW POLO DIAGNOSTICS




After I completed all the minor repairs (as can be seen in my previous blog) to my VW Polo 2.0L Highline she finally went for her 90 000 kms service. But hardly did I get her back when I heard a very soft and occasional "ting, ting, ting" coming from the right front wheel. The sound was difficult to identify at first, not even the auto service technicians at the center could hear it. I found that the wheel had a few millimeters of sideways play when I jacked-up the VW Polo. This prompted me to check all the nuts & bolts and I found the nut on the tie-rod end to be loose. After tightening it, the sideways play was cured. However, it didn't cure the soft, occasional and irritating  "ting, ting, ting."  Twice thereafter I had the wheel off but found nothing out of the ordinary. Anyway I suspect its the right right hand side CV joint that is starting to go but it kind seems strange that a CV joint should give up the ghost round about 90 000 kms, its just way too early.

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The tough smart VW Amarok Double Cab.
The 2.0L VW Polo right hand side drive shaft is very different from that of its siblings, it is much thicker and the spline that the hub slides onto, is much coarser that any other VW Polo. This drive shaft is an agents only item and its not cheap and to replace it by substitution to get rid of the occasional "ting" is a bit extravagant. My VW Polo is a very different beast from the rest of the VW Polo range and finding information for it is quite difficult. It seems every service centre has all the other manuals except that of the VW Polo Classic 2.0L highline.

VW DIAGNOSTICS
For starters it has the following odd ball ECU controlling an odd ball BBX engine rated at 84KW and 116HP.
Address 01:   Engine
Controller ID 06A 906 032 PB 
Sotware Coding Coding 00071

ENGINE TYPES:
Essentially Bxx implies VW Polo engines manufactured after 2005, whereas Axx implies engines manufactured prior to 2005 or rather between 2001 and 2005. The following  engines range from 1.2L to 1.4L to 1.6L to 1.8L to 1.9L and 2.0L and include diesel engines. BMD, BBM, BME, BZG, BKY, BUD, BLM,  BBZ, BNM, BWB, BMS, BNV, BAH, BTS, BJX,  BBU, BMT, BLT, BBX,

The following  list of Axx engines also range from 1.2L to 1.4L to 1.6L to 1.8L and 1.9L and include diesel engines, AWY, AZQ, AUA, AXU, AUB, AMF, ASY, ATD, AXR, ASZ. However the Axx, Bxx rule isn't hard and fast or cast on stone. There are VW Polo vehicles manufactured prior to 2005 with BMD, BME, BBY, BKY, BBZ, BAY,BLT engines fitted and there are some manufactured after 2005, fitted with AXU,ATD, ASY, AXR, ASZ engines.

Concept cars by Volkswagen
My 2.0L Volkswagen Polo  ECU's isn't only used in 2.0L Golf,  Jetta and VW Polo but also in 1.8T like the Seat Ibiza Cupra, Seat Leon, and the Seat Toledo Cupra with ME7.5.10 software.

2.0L GOLF / JETTA - ECU or Engine Management System
AWD 06A 906 032 CL 2001
AWD 06A 906 032 CM 2001

AZG 06A 906 032 DS 2001 (manual)
AWW 06A 906 032 DL 2001 (manual)
AZG 06A 906 032 FN 2002 (manual)
AVH 06A 906 032 BP 2001 (manual)
AVH 06A 906 032 FQ 2002 (manual)
AVH 06A 906 032 MC 2003 (manual)
BEV 06A 906 032 MT 2004 (manual)
BBW 06A 906 032 PE 2004 (manual)
AWP 06A 906 032 HS 2002 (manual) 
AWP 06A 906 032 LP 2002 (manual) 
AWP 06A 906 032 NK 2002 (manual) 
AWP 06A 906 032 SK 2002 (manual) 
AWP 06A 906 032 RN (6spd manual)
AWP 06A 906 032 SM (6spd manual)
AZL 06A 906 032 NH
AZL 06A 906 032 MN
AZL 06A 906 032 NJ

AZG 06A 906 032 DT 2001 (automatic)
AVH 06A 906 032 BQ 2001 (automatic)
AWW 06A 906 032 DM  2001 (automatic)
AWW 06A 906 032 GH 2001 (automatic)
AVH 06A 906 032 FR 2002 (automatic)
AZG 06A 906 032 FP 2002 (automatic)
AVH 06A 906 032 MD 2003 (automatic)
BEV 06A 906 032 NA 2004 (automatic)
BBW 06A 906 032 PD 2004 (automatic)
AWP 06A 906 032 LQ (5spd automatic)
AWP 06A 906 032 NL (5spd automatic)
AWP 06A 906 032 SL (5spd automatic)

VW DIAGNOSTICS CONT.
My 2007 VW Polo Classic 2.0L Highline is an 9N4 with a JHF 5 speed odd ball manual transmission with odd ball gear ratios and also has a obscure Immobilizer module (6Q0 920 825 C) which doubles up as the Instruments Module. This is easily visible because of the software coding. There are several dozen of other Instrument Modules none of which are compatible to the 2007 VW Polo Classic 2.0L Highline.

Address 25:             Immobilizer  
Controller ID         6Q0 920 825 C
Component         IMMOBILIZER VDO V06
Sotware Coding 00141

Address 17:              Instruments 
Controller ID            6Q0 920 825 C
Component              KOMBIINSTRUMENT VDO V06 
Software Coding 00141

VW DIAGNOSTICS CONT.
The following VW 9N and 6N3 Instrument controllers have various coding, which is subject to other on-board equipment. The  software versions in their 93c86 EEPROM  range from V2 to V17 and appears incompatible to 6Q0 920 825 C. As can be seen below, only the letter suffix changes but the software is somewhat different.

Controller: 6Q0 920 825 E / Coding: 01144  =   VW Polo 9N1  = software VDO V06
Controller: 6Q0 920 825 F / Coding: 01132  =   VW Polo 9N = software VDO V05
Controller: 6Q0 920 825 G / Coding: 01132  =   VW Polo 9N = software  VDO V03 
Controller: 6Q0 920 825 J / Coding: 01142   =   VW Polo 9N3  = software VDO V06
Controller: 6Q0 920 825 H / Coding: 01141  =   VW Polo 9N1  = software VDO V06
Controller: 6Q0 920 825 K / Coding: 01148  =   VW Polo 9N = software VDO V05


TRANSMISSION TYPES:
The following  list of  5 speed manual transmissions are fitted in the  1.8T Mk4 Golf, 1.8T Beetle, 2.0L Beetle, 1.8T Golf, 1.8T Jetta IV, Jetta IV 2.0L, Golf IV 2.0L,  Jetta 1.8L, Jetta 1.9L, Jetta  2.0L, 2.0L Golf VR6, non of which has the odd ball JHF transmission used in the 2007 VW Polo Classic 2.0L Highline.
CDN, DZC, DZQ, EBD, EBJ, EBP, EBQ,  EGQ, EGR, EHA, EHC,   EGT,  EKG, EKH, EMS, EMT, ENJ, EZK, FBY, FBV, FBW, FCF,  EGF, EWW,  EUH, GQQ,  JCR, JDM, JDQ.

If you have a VW Polo Classic 2.0L Highline, you may post your VW Diagnostics report below.  


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