Showing posts with label OBD II. Show all posts
Showing posts with label OBD II. Show all posts

Tuesday, October 21, 2014

EPC DEMYSTIFIED


EPC DEMYSTIFIED IN THREE PARTS

PART 1


In a global village where defined lines between languages and nationalities, technologies and terminologies have become completely blurred, it is important to create terms of reference in discussions, so that we are all on the same page but pronunciation can at times offend the ear. To elaborate, some people say "tomarto" (tomato) some say "tomayto", some say micro computer and some say microprocessor, some say Electronic power control (EPC) some say Electronic Pedal control (EPC). But that's just semantics, the bottom line remains, that it establishes a common ground for people of different geographical spaces to discuss common topics.

In response to the hoards of queries I recently received and the abundance of confusion there is out there about EPC (Electronic Power Control); and in reply to the thousands of e-mails I received regarding EPC (Electronic Power Control) that I haven’t been able to reply to as yet nor will ever be able to, I decided to dedicate the next few episodes of my blog to explaining the EPC (Electronic Power Control) problem many VW drivers and VW owners are having with their cars as if they were two year olds. (Not that two year olds can relate the subject at hand).

I have explained EPC in previous blogs, namely EPC light revisited explained and EPC why-engine-light-comes-on, however, I am going to elaborate on the EPC (Electronic Power Control)  concept and demystify it for the benefit of all these people mentioned above and all those destined to encounter this problem at some time or the other. The question is not if you will encounter an EPC problem but rather when you going to encounter an EPC problem, its just a matter of time. Be that as it may, for the sake of simplicity, and by analogy, I'm going to compare the workings of the EPC (Electronic Power Control) in a car to that of a PC (personal Computer) which in my humble opinion will aid understanding.  So here goes....

Electronics as a whole has intrinsically influenced human life globally, especially since the advent of the silicon chip. Through the evolution of said silicon chip, Microprocessors have become so common place, that it finds itself in virtually every modern day technological advancement from computers to televisions, cell phones to cameras, medical equipment to the very cars we drive, to mention but a few. As a result virtually everyone out-there, has heard of, or are familiar with the terms microprocessor, microcomputer or just computer, and as such, it establishes a basis to discuss familiar concepts. Most people in the "Secular World" either owns a computer or uses computers and accordingly have some understanding of its hardware and its software, and how well these complement each other and seamlessly work together. I mentioned this purely in preparation to my assertion that  follows. However, all those non-technical and all-thumbs people and those  who say "you don't have to know how an engine works in order to drive a car", are totally excused.

EPC for Hands-on Dudes, Savvy Ladies and other pragmatic people.
Computers can roughly be subdivided into building blocks, each of which is responsible for a specific function or a collection of functions. As such a combination of these specific functions gives rise to the correct and proper functionality of the computer or computer based device. For instance, the computer hard drive functions as the storage unit that holds the operating system, application programs and user data. The DVD Rom, serial port, keyboard and mouse acts as input devices. Whereas and the speakers, printer & screen act as output devices, doubling-up as the interfaces of information interchange between man and machine (computer). The motherboard houses the CPU (central Processing Unit / Microprocessor chip) it ancillary / auxiliary timing chips, control and data buses, RAM and sub circuitry for  AGP, PCI, MR1, PCMCIA, USB, Ethernet, Fire wire, parallel connectivity, etc. When all these specific components play together nicely, we are guaranteed a fully functional computer and a happy computer user.

Likewise the car can be subdivided into building blocks each responsible for a specific function. In this instance, the engine is the source of propulsion which delivers it to the rest of the drive train. The instrument panel, the steering wheel, the transmission and the braking system constitute some of the input and output devices, also   doubling-up as the interfaces of information interchange between man and machine (car). The electrical system; the ECU (Motronic control unit), Control unit within the dash,  along with its auxiliary modules, oversees the overall timing, sensor, actuator, control and data bus, as well as block components like the Radio, air conditioner and central locking etc. Once again, when all these discrete components play nicely together, we have a perfectly functional car and a happy driver / owner. More...


Wednesday, May 15, 2013

Volkswagen Electronics


VOLKSWAGEN ELECTRONICS

AUDI  MODULE CODING

Electronics has taken over the modern day car, a trend that started prior to 1994. Since then  motor vehicle electronics technology has taken on a completely different form. With the advent of OBD (On-Board Diagnostics) there has been strides to standardize automotive electronics in all vehicles with relative success. With the arrival OBD II automotive electronics standardization was close to uniform, however there were other derivatives, among which was EOBD (European OBD). Thereafter, CAN-Bus was introduced which is now the defacto standard for all cars built after 2008 internationally. All cars built from 2012 only sports CAN-Bus,  and are not backward compatible to older ODB II protocols, like KWP2000 for example. This move implies every auto technicians who financially invested in ODB II scanners will have to get the latest equipment in order to scan the latest cars. Just look at the Audi Q7 with its 50+ electronic modules all of which are CAN-Bus only. 
Audi Q7 has more than 50 Electronic Modules.

The hexadecimal list of Electronic Modules below are just an idea of what can be expected in current and future motor vehicles many of them having as many as 24 different module versions, many modules are incompatible with the various models of Audi, VW, Skoda and SEAT, each with its own features and coding.

02: Auto Trans
05: Acc/Start Authorization
07: Control Head
08: HVAC
0E: Media Player 1
0F: Digital Radio
11: Engine II
13: Auto Dist. Regulation
15: Airbags
16: Steering Wheel
18: Aux. Heater  
19: CAN Gateway
1E: Media Player 2  
20: High beam assist
22: All Wheel Drive
28: Heating / Air Conditioning (Rear)
2E: Media Player 3
34: Level Control
36: Driver's Seat
3C: Lane Change
3D: Special Function
42: Door Elect, Driver
47: Sound System
4F: Centr. Electr. II
52: Door Elect, Pass
55: Headlight Range
56: Radio
57: TV Tuner
5C: Lane Maintenance
61: Battery Regul.
62: Door, Left Rear
65: Tire Pressure Monitor
67: Voice Control
6C: Back-Up Camera
6D: Trunk Electronics
72: Door, Right Rear
77: Telephone


AUDI : - SOME ENGINE CONTROL UNITS AND CODINGS




Engine:

Controller:     8E0 909 518 A,
Coding:         0011581 or 0016711

Controller:    8E0 909 518 AA

Coding:         0011501

Controller:    8E0 909 518 AC
Coding:        0004501 / 0004581

Controller:     8E0 909 518 AF
Coding:         0016701 / 0016751 / 0016581

Controller:     8E0 909 518 AK
Coding:         0016711 /  0016751 /  0016501

Controller:     8E0 909 518 AL
Coding:         0011584

Controller:     8E0 909 518 AS
Coding:         0011511

Controller:    8E0 909 518 AQ  
Coding:        0011501

Controller:     8E0 909 518 F
Coding:         0016701 or 0016751

Controller:     8E0 909 518 G
Coding:         0016581


 AUDI Automatic Transmission 
codings will be covered in Future Blogs.

VIN Number identification 
will also be covered in Future Blogs.

Volkswagen’s new modular architecture 
will also be covered in Future Blogs.


Thursday, February 7, 2013

VAG


VW DIY

In the not so distant pass, whenever something went wrong in your VW, Polo, Jetta, Passat,  AudiSeat or Skoda,  you could do one of two things. Either  take it to a VW specialist to have it checked out or you could fix it yourself, if you are a hands-on, DIY kind of person. Nowadays the latter option has faded away into obscurity. With the stream of problems VAG cars are having, many of us are in the dark regarding repairs. We make educated guesses, replace parts by substitution, often costing huge amounts of money for repairs and the fault still persists. Below I have out-lined some of the problems I have encountered and with any luck shed some light on the problems you've been having with your VAG car. But before I go any further you may be itching to ask "What is a VAG car?"

Well, VAG stands for Volkswagen-Audi GMBH in Germany, also refers to Volkswagen Aktiengesellschaft or Volkswagen AG for short and Volkswagen-Audi Gelelschaft (Geleslschaft means Association). In essence, it's the same, exact and identical  group. And any car manufactured or sold by them is referred to as a VAG car. Amongst these are, VW, PoloJetta, Passat, Audi, Skoda, Touran, Tauareg, Beetle, Tiguan, Golf, PorscheAmrok,  RabbitBentley, BugattiBora, Phaeton, Vento, Kombi, Transporter,  Lupo and the  Lamborghini, each one with a different engine with varying capacities with obscure three letter abbreviations like, BBX, AAF, AEX and APE amongst many others. However many of them have the same or similar Electronics Bosch Motronic system hardware with software ranging from ME 5.x to ME 7.x, with several support modules in common, networked to the OBD II / OBD2 (On-Board Diagnostic System ver. 2) or Can-Bus (Controller Area Network) standard.

The VW Polo 2007 with new Bluemotion technology can switch its engine off
when it comes to a halt, yet plagued by the legacy VW EPC light problem.

The idea behind this is so that only the  Volkswagen dealership technician are supposed to do the servicing and perform repairs to your car. The VW car manuals specifically discourages anyone other than qualified or trained mechanics /auto-electricians and technicians or mechanicians to perform servicing, especially changing codes and performing readiness testUnder the OBD II and Can-Bus standard, an ECU (Engine Control unit) interfaces with various other modules fitted in the car and controls and manages all sub-circuits. For example, Central Electronics Module, ABS module, Temperature Control Module, Speed-o-cruise Module, etc... When one of these modules detects a fault with one of its components, it registers a error in the non-volatile memory. Lets say you have a front wiper motor problem and it just wont work, but the fuses are OK. Even if you suspect the wiper motor as faulty and it actually is faulty and you replace it, the new wiper motor still wont work after its been replaced and switched on. You first have to clear the error or errors  from non-volatile memory with a diagnostic tool. Then and only then will it work.  

I've had the same results with my power steering which just wouldn't work after some work was done to my car and in the process the Power Steering Motor was disconnected. When it was reconnected the power steering was very stiff and difficult to steer. After going through the entire process of checking and back-tracking it still didn't work. Eventually, when the diagnostic tester was plugged in, two errors codes showed up. The first indicating that the +30V supply had dropped to an unreliable level and the second a power steering error. The first was because the battery was disconnected and the second was because the power steering plug was disconnected. After erasing the two error codes from the non-volatile memory, the power steering work perfectly normal.

I can assuredly say that I am not alone or rather that my car trouble is not unique, neither am I the only VW owner having car trouble (see previous blogs).  It appears that my 2007 Polo Classic Highline shares most of the problems listed below with my fellow VW owners. There are probably hundreds if not thousands of other  VAG car owners experiencing the same issues with their cars as I am experiencing with mine. Here are just a few of the problems that my fellow VW owners shared with me :-

"VW polo dashboard brake light stays on" / "EPC instrument fault indication light is on" / "VW polo warning lights on dashboard" / "VW  polo classic is showing epc light, starting and dying" / "polo dashboard controls" /  "VW  polo warning lights off power steering" / "warning light on dashboard" / 2007 volkswagen polo problems" / "audi electronic power control indicator" / "won't rev" / "VW Polo EPC Warning Light" / "golf mk4 dashboard warning lights" / "epc instrument fault indication" / "VW  door key problem" / "VW  polo accelerator position sensor (g79)" VW throttle body sensors"

NB! Fellow VW drivers found this site to be helpful and was interested in checking out the following sites as well.

expowpphotojanicontroversy365nerdytoyslovelifelovehealthsightsofcapetownsowpboxelectroniquesblogspot-atphoto-magixgodssitesglycomixarth-ritisforex-bidfoodsofthecapelanguagesbarrier, pimpyocare-gimos.

Should you find this blog informative or even help full in the very least, please recommend it to others and click on the g+ tag below. Thanks.





Sunday, January 27, 2013

POWER CONTROL


ELECTRONIC POWER CONTROL EXPLAINED

As I mentioned in a previous, blog German Automotive Technology is really, really cool. German car design and automotive technology is currently at the forefront of going green, with the result that all other motor manufacturers are turning green with envy. Pardon the pun. German car design technology doesn't flaunt the colour green as eco-friendly but rather blue. 

Mercedes is pushing Blue Efficiency as their future technology and VW is flaunting Bluemotion as their new technology.  Polo de Volkswagen Bluemotion technology started out with the 2007 Polo (not my 2007 Polo Classic) and may be seen in some of their new vehicles. It's futuristic in the sense that it saves fuel. It saves all the fuel that would have been used, if the car was allowed to idle. Blue Efficiency and Bluemotion fuel technology doesn't allow the car's engine to idle, so when you start the car, it doesn't actually idle but the dashboard lights indicate that the engine has started. Logically there is no engine noise since there are no revs. The moment the car is engaged into gear and you remove your foot from the brake pedal, the engine starts instantly and pulls away as if it has been idling all the time. Exactly the same happens when coming to a compete stop at a traffic light or stop street. The engine switches off when the car comes to a halt, and remains off whiles you foot keeps the brake pedal depressed. However, the moment the pedal is released, the engine starts and the car moves off as if the engine was never switched off. There is no delay.

Having  said that, can you contemplate or just imagine the complexity of the electronics, both hardware and software employed in Bluemotion Technology, considering that many of the service agents are even stymied by the current German technology used in cars prior to 2008. The EPC on Volkswagen, Audi, Skoda, is just one of them. Central locking is another, ABS is a third and airbag a fourth. Intermittent reverse light whilst driving a fifth, brake light is on, blowing brake light fuses is a sixth and the list goes on. The repair and service charges for the non-Blue motion vehicles are already over the top so what can we expect to pay for repairs to Bluemotion technology vehicles. Besides who is going to repair them? Currently service agents are trowing spare parts at each electronic problem hoping that it would solve the problem but in most cases doesn't solve the problem.

Anyway, it appears that quite a few visitors who viewed my Electronic Power Control EPC solution blog have no idea what a potentiometer (sender)  is, so let me explain and use the VW Polo accelerator pedal [accelerator position sensor (G79 & G185)] as a basis for understanding. Below is a picture of a potentiometer marked "A" that may be used in an electronic circuit. It specific one could be used as a volume control in an amplifier, or a sensitivity control on a disco strobe or a brightness control for a lamp dimmer. The uses for potentiometers are endless and has been used in cars for quite some time.

An overview of the  Electronic Power Control Circuit - EPC  in Volkswagen, Audi, Skoda.

The accelerator sender marked B and the throttle body housing marked C as seen above each have a gang potentiometer (meaning more than one potemtiometer in the same housing)  VW calls these both these potentiometers senders since they provide input to the ECU - Engine control Unit.  The ECU controls  the Drive-by-wire and any problems with it causes the car to go into "Limp Mode" resulting in the EPC warning light or other dashboard lights to come  on. Have a look at Electronic Power as to how the entire accelerator throttle  circuit is controlled and interfaces with the OBD2 /OBD II and Can Bus network.