Monday, June 8, 2020

VOLKSWAGEN HACK

VOLKSWAGEN  HACK

Since the inception of OBD-II car manufacturers were mandated to install immobilizers on all vehicles built from 1996 onward. The preferred technology used by more than a dozen vehicle manufactures which includes Audi, Volkswagen, Volvo, Fiat, Honda and Chevrolet, was the Magamos Cryto transponder, viz ID48. A passive glass RFID chip used for authentication and preventing hot-wiring, embedded in the keys of these vehicles had a vulnerability. Electronic vehicle immobilizers in general have been very effective at reducing car theft to date, but today some 24 years later virtually each and every car immobilizer manufactured is defunct and the security they provide is worthless because its been hacked. 

This vulnerability in automotive security was cracked as long ago as 2013 by computer scientist Flavio Garcia and a team of researchers at the University of Birmingham. By implication they suddenly had access to a 100 000 000 Volkswagen vehicles across the globe. However, before they could publish their research to general public consumption, they were hit with a lawsuit which caused a two year delay but their paper was eventually publisized.  Their article reveals numerous weaknesses in the design of the cipher, the authentication protocol and also in its implementation allowing them to gain eavesdrop on authentication traces. This was sufficient  to recover the 96-bit secret key with a computational complexity of 256 cipher ticks and the secret key after 3 × 216 authentication attempts. This was all achievable in under  only 30 minutes. 

This all came about when local police was baffled that cars were being stolen and nobody could explain how. But they suspected that the thieves  used some kind of ‘car diagnostic’ device to bypass the immobilizer and start a car without a genuine key. In order to solve this mystery Flavio Garci and his researchers  were motivated to evaluate the security of vehicle immobilizer transponders. At the time it was commonly known hack attacks for other widely used immobilizer transponders, viz DST40, Keeloq and Hitag2 though  not much was known about the vulnerabilities of the Megamos Crypto transponder.

The Megamos Crypto transponder has since been cracked by the university team in their attempt to discover how "the thieves did it'' and realized how easy it was. This speak volumes about the technical, cryptographic, algorthmic, code cracking software savviness of the thieve who figured it all out even before the scientist and his team.

So now a team of researchers from the University of Birmingham and a German engineering company viz. Kasper & Oswald intent revealing two distinct vulnerabilities they say affect keyless entry systems. Using these two vulnerabilities resourceful thieves would be able to wirelessly unlock virtually every vehicle that  Volkswagen manufactured during the past twenty years.  These include  cars from manufacturers like Alfa Romeo, Citroen, Fiat, Ford, Mitsubishi, Nissan, Opel, and Peugeot. 

No car with the most sophisticated immobilizer built during this time is immune to evaporate in the middle of the night, unless protected by old school brute force, steering and gear locks, parked inside a garage protected by half a dozen pitbulls.

FOB key

FOB key Tips and Tricks


With the advent of electronics, life for many has become somewhat easier and high-tech. Case in point, the trusty television cordless infrared remote control and its earlier ultrasonic equivalents. Both circumventing the "jack in a box" activity we all so enjoyed, during the days of legacy non-remote control television sets. Likewise, our cars has also gone high-tech, flaunting electronic car key remote controls with features never seen before. No longer using infra-red or ultrasonic but a coded signal modulated in a wireless radio frequency in the 315 to 434 mhz range.  

Not only has remote controls replaced the aim push and turn function our writs won't forget but has gone far beyond locking or unlocking doors, remotely starting the car,  emitting chirping sounds with flashing hazards to assist us to find our car in a fully populated parking lot. These fancy electronic remotes control marvels are referred to as a "fob", an acronym for Frequency Operated Button. In a previous lifetime, a "fob" was the name given to the chain connecting a packet watch to its owner. Today the "fob" is form of invisible tether, chaining the remote to the car. Some say the word "fob" comes from the German word Fuppe, meaning pocket. I suppose that's where its going live when its not on the car. 


Manufacturers are constantly adding more features to the already multitude of functions that make both the car and the key "fobmore useful than ever before. But its not all done in the name of the client. It has allowed manufacturers skimp of a few items that drove the price of the car up ever so slightly. Fobs allowed them to only install a single driver-door key cylinder, thereby saving on the cost of the other three, the installation time and somewhat reduced the weight of the car, alongside so many other items.  Collectively contributing to its overall fuel economy. But the quality of this driver's door cylinder isn't design nor manufactured robust enough and daily use. It's intended for emergencies only use, when the key is either locked inside the car or the battery had died of the "fobhas gone faulty. Using it daily will kill that lock before you can fluently say, Rumplestillhurrywisepunywalgeemuckagee.

VW button mechanically operated switch blade "fobcomes in 2 basic flavours -- 2 button and 3 button.  One buttons specifically  for lock and the other for unlock. Keeping the button depress for a few seconds activates windows either open or close whichever is needed.  A flashing LED on the remote denotes communication.
Depending on the ECU/ control module settings, button depresses can be either audible or visible or both. Meaning a peep or two from the hooter and single or double flashing of the hazard light, or nothing based on personal preferences.  In the case of a 3 button, much like the 2 it just has a 3 for trunk release. In those vehicles with an auto lift trunk piston feature, pressing the unlock button will is open the trunk completely. 

The "fob" is a sophisticated piece of equipment but when it misbehaves, and you have to make multiple attempts before it performs a function, it could be that the battery is going flat. This is easily verified by viewing the intensity of the blinking LED on the "fob". A faint LED is a tell tail sign the the battery is giving up the ghost. When the battery is replaced, the "fobneeds to be reset. This can be done by pressing the lock one second while the car is locked. Nothing will happen except perhaps a low volume yet mechanical clunk. Remove the cylinder cover, unlock and re-lock your your car with the master-key, not spare key. This action will cause your "fobto reset itself.

When the car wont start and the light is flashing the key, keep it close to start button to make reading the key easier so that the car will start. VW Tiquan and some other later VW's allows  "fobsynchronization and reprogramming of driver preference like, radio stations, mirror positions, etc.  Since a detailed rundown of the procedures are beyond the scope of this post, your owners' manual is by far your best bet. 

Sunday, June 7, 2020

EPC issues

EPC Issues

EPC complaints have become the most common Volkswagen fault and outstrips check-engine-light three to one. It is one of the most tiresome and frustrating  faults to diagnose and repair because the only way of knowing that your most recent repair cured your EPC problem, is when it does't occur in the same situation under the same conditions thereafter. Mechanisms generally refer to Electronic Power Control (EPC) faults as evil, a waste of time and the cause of embarrassment.

Many disillusioned VW car owners can confirm that they've taken their vehicle to at least 2 different workshops to fix their respective EPC light problem. Often wanting a refund from the first workshop as they didn't fix the EPC issue, but only said they did. It's also known fact that tons of spare parts suspected of causing EPC have been replaced that didn't need replacing in the first place. Trial and error EPC repair seems to be the order of the day among motor mechanics. Even the agents are guilty of this and VW car owners are generally fed-up of mechanical and electronic competence. Many car owners and DIY mechanics are longing for the days when cars had a lot less electronics, were easier to diagnose and repair and one didn't need a degree in automotive engineering to replace something as meager as a MAF sensor. The word EPC among many others, is just one of the mechanical jargon that has come to invade the car industry. There are so many; to list just a few. Several of them capable of throwing an EPC light.

AIR: Air Injection System
ACC: Adaptive Cruise Control
ABS: Antilock Braking System
AWD: All-Wheel Drive
BHP: Brake Horsepower
CEL: Check Engine Light
CO2: Carbon Dioxide
CKP: Crankshaft Position Sensor
DLC: Data Link Connector
DDI: Direct Diesel Injection
DPF: Diesel Particulate Filter
DRL: Daytime Running Lights
DTC: Diagnostic Trouble Codes 
DSG: Direct-Shift Gearbox
ECT: Engine Coolant Temperature
ECU: Electronic Control Unit
EGR: Exhaust Gas Recirculation
EPA: Environmental Protection Agency
ESC: Electronic Stability Control
ESP: Electronic Stability Program 
FSH: Full Service History
FWD: Front Wheel Drive
IAT: Intake Air Temperature
KPH: Kilometres Per Hour
LED: Light Emitting Diode
LSD: Limited Slip Differential
LPG: Liquid Petroleum Gas
LWB: Long Wheelbase
MAF : Mass Air Flow (sensor) 
MAP: Manifold Absolute Pressure
MIL: Malfunction Indicator Light
MPV: Multi-Purpose Vehicle 
OBD: On-board Diagnostics
PCM: Powertrain Control Module
RPM: Revolutions Per Minute
RWD: Rear Wheel Drive
SUV: Sport Utility Vehicle
TDC: Top Dead Center
TCS: Traction Control System
TCU: Transmission Control Unit
TPS: Throttle Position Sensor
VCM: Vehicle Communications Module 
VIN: Vehicle Identification Number
VRM: Vehicle Registration Mark
WOT: Wide Open Throttle

The letters EPC in the automotive sector initially meant Electronic Parts Catalogue. Recording every conceivable component used in the  manufacture of that car, listed in alphanumeric order. Some EPC are exclusively online versions, or downloadable as pdf. Some cover specific cars  and others cover several makes of cars and is normally free, whereas the more elaborate EPCs with specialist automotive service data is charged for per search or as a monthly subscription.

For example, the ETK 2018 EPC  is specific to BMW,  Rolls Royce, Mini and the Chinese Zinoro which is the luxury automobile brand owned by BMW Brilliance specializing  in electric vehicles. ETK comes at an exorbitant price, in either downloadable or CD/DVD form. The Volkswagen  ETKA online /  ELSAWIN EPC is specific to Volkswagen, Audi, Seat and Skoda and spans 6 CDs and is also fairly expensive. It is an encyclopediac like compendium covering VW, Audi, Seat and Skoda vehicles manufactured between 1947 and 2018 in varying degrees of detail. 

It also includes the actual service & repair software used by factory technicians at Volkswagen, Audi, Seat, Skoda and their dealer workshops throughout the world. As such it would be in indispensable resource for the Volkswagen enthusiast but is also overkill for most. However most modern day cars have an EPC circuit which essentially deals with the torque of the vehicle. Using one of these catalogues and its diagnostic diagrams to identify these components and problems is one of the easiest ways of fixing EPC problems. To fix your EPC problem, click here, here or here.

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Thursday, June 4, 2020

VW Beginings

VW's humble beginings


Volkswagen, derived from the German words "Folk's Wagon" or "People's Wagon," traces its roots back to 1937 when it was founded as a pivotal player in the automotive industry. Over the decades, it has grown into the largest car manufacturer globally, boasting an extensive lineup of vehicles. One of its most iconic creations is the Volkswagen Beetle, which has left an indelible mark on automotive history.

VW Beetle 1937
VW Beetle 1937

Commissioned by Adolf Hitler, the leader of Nazi Germany, the Volkswagen Beetle was conceptualized and designed by Ferdinand Porsche, the renowned Austrian-German automotive engineer and founder of the Porsche car company. 

The Beetle first rolled off the production lines in Germany in 1937 and remained in production until the late 1970s. However, its legacy endured, with production continuing at Volkswagen's Puebla facility in Mexico until 2003. In total, over 21 million Beetles were manufactured, earning it the affectionate moniker of the "poor man's Porsche."

The Beetle's success paved the way for other Volkswagen models, including the Type 2, famously known as the VW 'Bus' or Microbus, and the stylish Karmann Ghia. Subsequent iterations, such as the Type 3 'Ponton' and the Type 4 411/412 family car, further solidified Volkswagen's reputation for innovation and versatility in the automotive market.

Despite its iconic status, Volkswagen eventually ceased production of the Beetle, citing feasibility concerns in an increasingly competitive market. As other car manufacturers introduced similar-sized four-door vehicles, the Beetle, Karmann Ghia, and 'Ponton,' all two-door models, faced challenges in meeting the evolving needs of consumers, particularly in the taxi industry. The practicality of four-door vehicles for passenger transportation outweighed the convenience of two-door models, leading to a shift in consumer preferences.

This transition marked a pivotal moment in Volkswagen's history, reflecting the company's adaptability to changing market dynamics while staying true to its commitment to innovation and excellence in automotive engineering. While the Beetle era may have drawn to a close, its legacy lives on, serving as a testament to Volkswagen's enduring impact on the automotive landscape.

 The New Beetle was manufactured from 1998–2011 which included  a 2-door coupĂ©/ convertible but wasn’t  a replacement for the original Beetle,  the VW golf and VW Passat was.  The original Beetle, the VW Golf  and the VW Passat were the three top VW cars in the history of the automaker, all three of which stood out for its simplicity, affordability and quality for more than thirty years.  The Volkswagen Beetle  is a two-door economy car, intended for five occupants  and sported an air-cooled rear mounted engine.


Tuesday, January 15, 2019

VW Fuses Switches and Relays

VW Fuses  Switches and Relays

Single Pole Single Throw

Electrical switches comes in several configurations, but are normally classified into only four types. The most common switch is the single pole single throw, abbreviated as SPST. This implies it has one contact that is normally open —abbreviated N/O—  which is closed when the switch is flicked. This type of switch is either on-or-off / open circuit or closed circuit. This switch also comes in the form of a push button switch which is normally open and closes when pushed but when released it open once again. It is also known as push-to-make, abbreviated PTM. An example of a PTM is a door bell switch or a cars hooter or the individual keys on a keyboard. Push button switches also comes in a normally closed configuration and opens when pushed, but when released, it closes again. Commonly  known as push-to-break, abbreviated PTB. An example of a PTB switch is used to release a door, held closed by an electromagnet.

Suzuki GS500 GSXR1100, Honda  VT 500 VT600 VT700 VF750,
Kawasaki ZX1000 ZX 1100 Solenoid


Single Pole Double Throw

The second and slightly more advanced switch is the single pole double throw switch, abbreviated as SPDT. This is a three terminal switch which toggles between two states when switched. SPDT are in essence two switches in one package. The one switch is normally open whilst the other is normally closed. By flicking the switch the two switches reverses their roles. The normally open switch is then closed and the normally close switch is opened. By connecting a SPDT at either end of a long passage to turns the lights or off, one is able to enter the passage at one end, turn the lights on and when exiting the passage at the other end switch the lights off. SPDT can be used as a SPST in an application by just using the centre contact and either one of the other two contacts, depending on what type of switch you need, N/O or N/C.  SPDT switches are also available with a centre-off position, known as momentary (ON)-OFF-(ON) switch.


Volkswagen 4H0951253 Starter Relay 645 and 1J0906381A Fuel pump relay 109. 


Double Pole Single Trow

The third type of switch is the DPST and is similar to the SPST switch in operation except that it has a pair of on-off switches that switch together. It is commonly used to connect / interrupt both the live and neutral supplies in a circuit simultaneously or it may be used to switch two separate circuits simultaneously. Computer power supplies have DPDT switches as a safety feature to avoid getting electrocuted whilst working on the power supply if only one pole was switched. 


Double Pole Double Throw

The fourth type of switch is the DPDT and is similar to the SPDT switch in operation except that it has a pair of on-on switches that switch together. It is commonly wired to reverse the direction of a DC motor or be used to switch between to different colour LEDS. DPDT can be used as a DPSP in an application by using the centre contact and either one of the other two contacts and duplicated on the paired switch. DPDP switches are also available with a centre-off position, known as momentary (ON)-OFF-(ON) switch.




Switches 

Switches switches come in various shapes among which are Toggle switches, limit switches, reed switches, micro switches, mercury switches, rotary switch, slide switch, rocker switch, pneumatic limit switches, selector switches and getting the right switch for the job cam sometimes be tricky and may be better suited by using a relay. Many switches also come with a rubber jacket to make it  waterproof. However that doesn't imply you can submerse the switch in water, it is more a splash proof cover than a water proof one. There are switches suited for using under water, for example a floating mercury switch. when a vat or tank is filled with liquid, the switch would float in the upright position but when the liquid falls below a certain lever  the switch would float upside down and trigger. Perhaps turning on a pump that would fill the tank or vat once again.


Whats a relay?

Having discussed switches you may ask what does switches have to do with relays. The simple answer is, a relay is essentially a remotely controlled switch. Relays are controlled electrically rather than mechanically, hence they're known as electro-mechanical relays. They are commonly used in automotive design, where high current devices can be switched from a cockpit fairly cheaply. In stead of using long lengths of thick high current cable and a substantially heavy duty on-off switch to control a heater or a motor situated some distance from the driver; a small low current switch and a length of thin low current cable and a relay switch with heavy contacts would suffice. Every relays has a solenoid configured as an electromagnet. So when the solenoid is activated by a trigger voltage, the electromagnet pulls a set of heavy duty contacts to make or break a circuit. Relays are versatile and can function as a simple spst switch, or a more advance spdt switch of a dpst switch or a dpdt switch depending on the circuity it needs to control.





Volkswagen Solenoids

Sometimes you may need a switch with more contacts than the best switch you can find, and this is where relays outweigh switches. Relays also cost less than the combines cost of all the switches that it replaces or that can do the job of.  Volkswagen have several relays throughout its electrical system and the most hardworking relay, is the starter relay.  Starter relays form part of the starter, the reasoning, is to keep high current conductors as short as possible. However many cars have a second relay inserted into the fuse panel that powers the starter solenoid. So when you turn the ignition key to start your car, the starter relay contacts in the fuse box sends 12V to the starter solenoid on the starter. This solenoid's contacts throw and sends 12V from the thick battery cable that's connected to one side of the starter solenoid directly to the starter's field coils, causing its armature  to spin. But at exactly the same time the solenoid performs a dual function as it kicks the bendix forward into the ring gear's teeth.  The starter's force of rotation is sufficient to crack the engine and if all's well, the engine with start.