Showing posts sorted by date for query volkswagen beetle. Sort by relevance Show all posts
Showing posts sorted by date for query volkswagen beetle. Sort by relevance Show all posts

Monday, April 24, 2017

NO PROBLEM FOUND

NO PROBLEM FOUND

Have you ever taken your under warranty car to your service agent after experiencing extreme EPC Light and Engine Light activity, only to be told "No problem found"? Does the inside of your under 75,000km  car sound like an aviary when you turn-on it's fan? Or, do you constantly have to top-up your oil level between oil changes or at least every 1500 km? How do you handle it, when you go to the agents, to complain about excessive oil consumption, only to be  told that, “all cars use oil and oil consumption is a normal part of a car’s operation, beside oil consumption issues were disclosed in the vehicle owner’s manual". Has your car behaved like a washing machine during a rinse and spin cycle while driving on the freeway, misfiring, shaking and scaring the living day light out of you? If yes to any of the above, then you must be driving a VAG Car - VW, Skoda, Audi or Seat. Yes, when those injector coils go faulty in mid travel, it really frightens you because the car feels like is going to fall apart any moment.  

This also happens to VW, Jetta, VW Caddy, Volkswagen Jetta, Volkswagen Golf, Volkswagen Beetle, Volkswagen Passat, Volkswagen Touareg, Porsche Cayenne, Volkswagen Amarok, Volkswagen Caddy, Volkswagen CC,  Volkswagen Fox, Volkswagen Gol G5,   Volkswagen Golf Mk6,  Volkswagen Jetta, Volkswagen Scirocco,  Volkswagen Sharan, Volkswagen Tiguan, Volkswagen Touareg,   Volkswagen Touran, Audi A3, Audi A6, Audi A7, Audi A8, Audi Q5, Audi Q7, Volkswagen Phaeton, Volkswagen Polo, Volkswagen  Lupo and Volkswagen Passat.

I've experienced the radiator fan blades disintegrate while driving, and the unbalanced rotation caused the same, exact, identical, engine shake. Then I've also experienced starting difficulties, irregular idling, poor fuel economy, hesitant acceleration, engine misfires and engine stalls. Not to mention the the constant, "in your face" red engine  warning light. All of which turned out to be components of the charge air path, especially the Mass Airflow Sensor (MAF).

When the "No problem Found" response became unbearable, it was time for self discovery. So what I've come to realize is that a mass air flow sensor, is integral part of every modern VAG engine and is normally situated somewhere inside the intake air duct, between the air filter and the engine. 

I've owned several cars, amongst which were Renault, Opel, Mercedes Benz and Mazda yet never ever had the need to replace a MAF even after several years. However with VW, it needs to be cleaned or replaced regularly every 2-3 years. Cleaning a MAF is cheaper than replacing it though replacing a MAF sensor is just easier. It is DIY job because the MAF replacement cost at a VW dealers averages about R1500,00. 

MASS AIRFLOW SENSOR 


VAG engines require a "perfect blend" of air and fuel for absolute combustion. This "perfect blend" is known as stoichiometric or Lambda = 1, which essentially means "the mixture is right" in mechanical jargon. The vacumn caused by the turbo blower and the pistons down-ward travel creates air charge. The main aim of the charge air path is to provide a smooth increase in torque, and to deliver high efficiency throughout its  operating ranges. This air charge is measured by the MAF, so by implication a  properly functioning MAF is absolutely crucial to a smooth ride. But in modern Engine Management Systems their are several components that contribute to maintaining this "perfect blend" among which are:-

1) The Electronic throttle control (EPC)
2) Charge air pressure sensor G31
3) Mass Air Flow (MAF) sensor G70
4) Barometric Pressure (BARO) sensor F96
5) Intake Air Temperature (IAT) sensor G42 / G299

So any fault in the Mass Air Flow (MAF) sensor G70 will trigger the EPC light, because the Motronic engine control unit (ECU)  uses it as an engine load signal and as a reference data to calculate the  signal plausibility of other sensor inputs, when and how much fuel to deliver, and when to generate a spark for the relieve cylinder. At the same time, it will also trigger a DTC in memory. The MAF also works in conjunction with an O2 sensor that provides a “closed-loop” feedback  known as short term fuel trim (STFT) / Long term fuel trim (LTFT), in order to make corrections to that predicted air mass. If the air filter isn't replaced on a regular basis, a build- up of impurities in the MAF will cause it to start failing when it gets too dirty to do its job and trigger the EPC light. 


Thursday, January 5, 2017

VOLVO IS NO LONGER SWEDEN'S BEST SELLING CAR

VOLVO IS NO LONGER SWEDEN'S BEST SELLING CAR

It was just announced that the Volkswagen  Golf won car of the year in Sweden for year 2016. And yes, it's the  very Scandinavian country where the iconic Volvo brand topped car sales each and every consecutive year for the past 54 years . However, for the very first time in history or Volvo or rather more exactly the same number of  years, the German designed and manufactured VW Golf outsold the Swedish manufactured Volvo in 2016.  Volkswagen Golf's accounted for almost 6% of all new cars sold, whereas the combined sales of Volvo’s V70, S90 and V90 only  constituted a mere 5.7%. But this event of Volkswagen beating Volvo at sales is not entirely unique because it happened once before. Way back in 1962, the humble Volkswagen Beetle knocked Volvo off the top selling spot by outselling Volvo. Be that as it may, Volvo still retains the largest share of the Swedish Car market, sanding at roughly 22 percent, with Volkswagen in a close second position with approximately 16 percent market share.


The smokey Ford Kuga is on fire, literally!

Despite the fallout from its diesel emissions scandal, with its cheating  device, Volkswagen AG as a whole is bouncing back, regaining market confidence after  their pledge to focus on electric power in the coming years. VW Golf is Sweden's top seller and currently their most popular car.  The VW Golf sales are  closely followed by VW Passat as the fifth most popular car, followed by VW Polo as the eight most popular car, followed by the Skoda Octavia as Sweden's tenth most popular car.

Volvo has always been known to be a "very safe car" but the Swedes have lost their national pride when Chinese firm "Zhejiang Geely Holding Group" bought the  iconic Swedish brand —Volvo — in 2010. This is probably the real reason why Volkswagen is gaining ground in Sweden? 

"Talking about safe cars or rather unsafe cars. 
The fiery Ford Kuga and the fiery Ford Everest 
are probably the unsafest cars 
on the roads today".

Ford motor company has contacted all Kuga owners by post, urging them to book their fiery Kuga's into their workshops for a free maintenance check, but not explaining the urgency of the matter. No sooner have they done this, when four more Ford Kuga's burst into flames during the same amount of days. According to Ford, it appears that the issue is limited to their 1.6-litre EcoBoost engine but according to owners somehow their Everest is also affected. About a year ago a Ford Kuga driver was  burnt beyond recognition in Durban,  and to-date as many as 40 Kuga fiery incidents have been reported.


1) Ford Kuga owner leaps from burning vehicle in Durban.
2) A PE family is in shock when their Ford Kuga burst into flames.

3) Husband and wife watched their Kuga burnt out.

A all new Kuga hot-rod in full glory
Kuga with frostbite after bursting into flames
A fiery Ford Kuga making like a Volcano
Peculiarly most of the burnt-out Kugas are white in colour.
If it wasn't for the Original Ford Kuga Mag, this burnt out stack could easily
have been mistaken for a Volkswagen vehicle.
Virtually unrecognizable but is definitely a Kuga
From Ford to ashes and from Ford to dust.
It looks like a volcanic eruption but it's really a Ford Kuga
Ford Kuga front-end totally destroyed
However owner reports say that Fords bursting into flames is not limited to the Ford Kuga  EcoBoost Ambiente but rather prevalent on Ford Everest 3.0 SUV as well.  Ford motor company is facing a huge backlash and a potential class-action lawsuit over Kuga fires because Ford Kuga vehicles owners across South Africa are proressively growing concerned over the spontaneously combustion of their vehicles. Yet Ford Motor Company is still trying to dodge burning issue of recalling their Kuga range. The issue that VW went through during its emission scandal is going to be pale in comparison to what awaits Ford Motor Company because there was loss of life. The pics below are just some of the Ford Kugas that were engulfed in flames.


Ford Kuga making like a chimney
 A completely Toasted Ford Kuga
A Ford Kuga imitating a cable.

Fortunately, and all thanks to God, that Volkswagen vehicles don't burst into flames as often as Ford Kuga's do. Below are some pics of Volkswagen vehicles that suffered the same fate as the cars above.

1) A Volkswagen Polo on fire in Bo-kaap, Cape Town
2) A Volkswagen Polo Vivo caught alight outside the Punjab National Bank in India.
3) A VW Polo hosed down by its owner.


A VW Polo caught alight on the south bound R102 in KwaZulu Natal 
A VW Jetta completely engulfed in flames in Verulam-KwaZulu Natal. 
A VW Polo taking time out.

In a certain sense  every car is a potential  / ticking time bomb, considering it is propelled by highly a inflammable liquid like petrol, or diesel,  or LP gas in the presence of engine oil, and other combustible materials like cloth, foam, pleather, rubber, PVC and paint. With a battery powered high current electrical system capable of igniting electrical fires, through arcing or an electrical short circuits acting as a trigger. And Fuel spillage from a burst pipe on a hot engine presenting another trigger amongst others. This can be equated to storing a box of matches with the gunpowder in the same keg, whiles we rolling on it. 

However, if safety standards are observed to the hilt, accidents will be reduced to an absolute minimum. Case in point, the Samsung S7 with its overheating and self-combusting properties has causes many a house to burn down and likewise many a car has caused its driver severe injuries some of whom burn to death.

Wednesday, December 14, 2016

VCDS

VCDS

AUTOMOTIVE DIAGNOSTICS

Over the past few years, I've often referred to VCDS and diagnostic scans in my blogs. For the life of me, it never dawned on me that the vast majority of Volkswagen, Audi, Seat and Skoda  vehicle owners have  no idea what it is, have never heard of VCDS, let alone know what it does. Some has never even seen a diagnostic scan of their own car. I sincerely apologize for the confusion it may have caused.  So the rest of this installment will be devoted to explaining what VCDS is, specifically for the benefit of the masses. But before I do so, I need to sketch a picture as to why car manufacturer are obligated by law to  install on-board diagnostic OBD systems into each and every car they manufacture. 



As long ago as 1946 the State of California (USA) realized that automotive vehicles significantly contributed to the rising levels of air pollution, and passed legislation to establish 'air quality emission standards for motor vehicles'. It is noteworthy, that the very first Volkswagen emission controlled engine was in fact the 1963 Type I VW Beetle engine. It employed a system known as Positive Crankcase Ventilation (PCV) to control its crankcase emissions.  During the 1970's the United States Environmental Protection Agency raised concerns over the general degradation of air quality, though they were especially concerned over the health and environmental impacts of NOx

NOx is an abbreviation that refers to the entire family of nitrogen oxides, among which are nitrogen dioxide, nitrous oxide, nitrates, nitric oxide  and nitric acid . NOx is known to aggravate asthmatics, can cause lung tissue diseases and reduction in overall lung function. When NOx reacts with and sulfur dioxide and other substances in the air, it eventually comes down to earth in the form of acid rain. Acid rain is damaging our vegetation  by reducing our crop yields substantially. It also causes our lakes and streams to become acidic which is totally unsuitable to many varieties of fish, shellfish and other aquatic plants and animals. Nitrous oxide emissions also add to the already high level of greenhouse gas responsible for the gradual rise in the earth’s temperature  aka global warming. But that's, just the tip of the ice-berg, because the issue is far worse and is of serious concern. In a nutshell the Federal and State Clean Air Act galvanized the rest of the world in the consciousness to reduce their carbon footprints. 

As a follow up to Positive Crankcase Ventilation (PCV) of 1963, various parts of the automotive fuel and ignition systems were modified in an effort to reduce exhaust emissions. New systems were also added while existing systems were modified to reduce fuel tank ventilation system, tailpipe and crankcase emissions. Electronics was introduced and CDI (capacitive discharge ignition) systems made their appearance and overtime technology further transformed the  four-stroke internal combustion engine. Carburetors and mechanical fuel injection gave way to hydraulic / electronic  fuel injection. Coils, points and condensers gave way to contact-less electronic ignition systems, introduced by Bosch. The Bosch D-Jetronic system was followed by Bosch  K-tronic, then the Bosch Digifant. At some point  the electronic ignition system and the electronic fuel injection were combined which gave rise to the Bosch  Motronic engine management system. 

The main objective of an engine management system is to accurately control the fuel flow and the ignition timing whilst keeping emissions to a minimum. Though various other support systems are needed to make the combustion process occur continuously. For example, crank drives the valve-train that operates the valves, the lubrication system pumps the oil to keep the engine from overheating, the cooling system reduces heat of the oil using the radiator and fan, and the electrical system supplies the voltage and current. This allows the engine management system to deliver the exact quantity of fuel, and delivers a spark at the precise moment to match the air demands of the engine — the stoichiometric ratio.

All this technology, with the help of the IEEE, led up to the  first generation OBD (On-board Diagnostics) that used Diagnostic Trouble Code (DTC) retrieval via blink code. During the successive years  further legislation was  put into place, meanwhile OBD matured  and superseded by the stringently modified OBD-II (On-board Diagnostics 2nd generation)  which has been around since 1996. In Europe OBD-II is known as EOBD-II and the emission scandal involving Volkswagen AG since 2014 revolves around them lying about the amount of CO2 emitted by their cars and for fitting a cheating device to some of their both diesel and petrol vehicles, that actually failed its 'readiness test'.

The Readiness test is essentially a group of eight (8) electronic monitors (circuits)  that oversees the correct functioning of various emission related components fitted into all modern day cars.  Each of these operational test needs to be within the legislated specification. When there is a problem with any one monitor, it will set a binary "1" in the readiness code. If there is no problem or it passes a test, it would set a binary "0" in the readiness code. Even though emission monitoring  was the imputus for OBD-II, it wasn't limited to emission monitoring. Since a computer ECU (electronic Control Unit) was needed to  oversee the emission monitors, it was expedient to put it to other uses as well, like engine management. 

As such, the electronic control unit (ECU) was renamed Engine Control Unit (ECU). The computing power of the ECU was underutilized, since its cost certainly wasn't justified by the 8 menial tasks of emission monitoring, so manufactures started adding bells and whistles and other creature comforts. The ECU increased from a 38 pin version to and 80 pin version in a matter of years. The ECU can store information and has a non-volatile memory where it stores the DTC (Diagnostic Trouble Codes) whenever it detects a problem. The ECU also has another  memory where it stores maps of the driver's driving peculiarities which is erased when the battery is disconnected. The driver is also alerted when there is a problem by one or more instrument panel lights that turn on, or start to blink. When this happens a trouble code is stored which can assist the mechanic in solving the problem.

The bells and whistles were so many that their control needed to be grouped and separated and the rest of the control modules were introduced. Hence ECU (Engine Control Module, TCM (Transmission Contol Module), ABS (Antilock Braking System) module combined with  EDL (Electronic Differential Lock), ASR (Anti Slip Regulation) and  EDL (Electronic Differential Lock), Central Electronics Module, Airbags Module, CAN Gateway Module, Instrument Module, Central Convenience Module, Seat Memory Module, Xenon  Module, Auto HVAC Module, Interior Monitor Module, etc... 

These modules are also distributed throughout the car, sometimes placed in the most obscure places with very limited access; and all these modules are also networked (interconnected) on a bus system  called CAN Bus. Individual modules have also been given some sort of intelligence (protocol) so that they can interface with diagnostic equipment. To simplify,  it can be compared to  a land line telephone extension that can communicate with the switchboard using internal control codes. Each module has its "own telephone number" with the gateway module acting as the switchboard and when a diagnostic device is connected, it can communicate with the requested module via the gateway exchange. 

Having this glut of electronic modules on-board means a glut of sensors and a glut of actuators that accompany them; amongst which are the Engine Crank or Cam Position/Speed sensor, Intake Air Temperature (IAT) sensor, the Throttle position, the Coolant Temperature (CLT) Sensor, the Throttle Valve Control Motor, the cooling fan motor (actuator), the Fuel Pressure Regulator (actuator), the Injectors (actuator), the ignition coil (actuator) and the Oxygen Sensor (O2S) (actuator), to mention but a few. 

With all these extra electronics devices that can go faulty or rather will go faulty at some time or the other,  they will need to be repaired;  and since circuit board level repairs are done at a fairly high level, beyond the abilities of average auto technician, hobbyist mechanical or DIY car owner, module replacement is the only option. In order  to determine which component has gone faulty and which module is responsible for controlling it,  without some sort of diagnostic device is near to impossible. 

So as part of the OBD-II standard, was that vehicle manufactures were obliged to install a diagnostic port in the drivers cockpit area for such diagnostic equipment to interface with the Gateway Module. This port is called the DLC (Data Link Connector). And that's were the VCDS cable plugs into. The VCDS software allows you select your vehicle from a list of VAG vehicles then gives you an option the autoscan. The scan below  is a sample of what can be expected, except that if there is a problem with the vehicle, it will be highlighted in red. Were you see  'No fault code found' is where the fault codes will be listed. The P codes can then be analysed / interpreted and the necessary repairs can be carried out.


SAMPLE SCAN

Chassis Type: 9N (9N - VW Polo (2002 > 2010))
Scan: 01 02 03 08 09 15 17 19 25 37 44 45 46 56 76

VIN: AAVZZZ9NZ8U0XXXXX   Mileage: 221080km/137372miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: None
   Part No SW: 03C 906 057 AK    HW: 03C 906 057 M
   Component: BOSCH ME7.5.20      0707
   Revision: 21H01---    Serial number: VWZ7Z0G555XXX
   Coding: 0000075
   Shop #: WSC 31414 000 00000
 
No fault code found.
Readiness: 0000 0000
-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.lbl
   Part No SW: 09G 927 750 GH    HW: 09G 927 750 GH
   Component: AQ 250 6F           0930
   Revision: 00H67000    Serial number:            
   Coding: 0000072
 
No fault code found.
-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 6R0-907-37x-ABS80.lbl
   Part No SW: 6Q0 907 379 AF    HW: 6Q0 907 379 AF
   Component: ABS 8.0 front   H05 0002
   Revision: 00000000    Serial number: 00000000000000
   Coding: 0002292
 
No fault code found.
-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 6Q0-820-045.lbl
   Part No: 6Q0 820 045
   Component: Klimaanlage        X0850
 
No fault code found.
-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 6Qx-937-049-C.lbl
   Part No: 6Q0 937 049 F
   Component: 0009 BN-SG.         2S36
   Coding: 17550
   Shop #: WSC 31414

No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
   Part No: 6Q0 909 601 F
   Component: 05 AIRBAG VW5       0010
   Coding: 12341
   Shop #: WSC 31414

No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 6Q0-920-xxx-17.lbl
   Part No: 6Q0 920 825 P
   Component: KOMBIINSTRUMENT VDO V06
   Coding: 00141
   Shop #: WSC 31550

No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901
   Component: 01K1 GATEWAY CAN    2S36
   Coding: 00015
   Shop #: WSC 31414
 
No fault code found.
-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 5J0-920-xxx-25.clb
   Part No: 6Q0 920 825 P
   Component: IMMOBILIZER VDO V06
   Coding: 00141
   Shop #: WSC 31550
 
No fault code found.
-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6Q0 423 156 AB
   Component: LenkhilfeTRW        V270
   Coding: 10110
   Shop #: WSC 31414
 
No fault code found.
-------------------------------------------------------------------------------
Address 45: Inter. Monitor        Labels: 6Q0-951-171.lbl
   Part No: 6Q0 951 171 C
   Component: Innenraumueberw.    0020
 
No fault code found.
-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 6Q0-959-433.lbl
   Part No: 6Q0 959 433 E
   Component: 67 Komfortgerát     0002
   Coding: 00018
   Shop #: WSC 31414

No fault code found.

End   ---------------------------------------------------------------------


VCDS

VCDS stands for "VAG-COM Diagnostic System" and it is a dongle based hardware cable sold by Ross-tech governed by intellectual property rights. It pairs with Ross-tech's freely downloadable and regularly updated Windows based computer program that interrogate your vehicles on-board modules. However, the software needs to be registered on-line in order to take benefit from the regular upgrades.  This software provides a GUI with menus to scan the vehicle, that allows you to view Fault Codes, Measuring Blocks and view VAG-Scope data. It also permits you to clear any Fault Codes, and recode a module after  replacing it, log Data to a CSV file,  perform Basic Settings and Output Tests. And so much more. It is probably the most versatile tool to tackle any Volkswagen, Audi, Seat or Skoda repairs. Any auto workshop specializing in VW vehicles that doesn't have VCDS is at a loss, even if  they have a Launch X431, or TOAD, or Autoboss V30, the MaxiDAS DS708, etc. VCDS is specific to VAG vehicles and personally I'm very impressed with  its functionality, and I tip my hat to the Ross-Tech team.  

However, the "high price" of their cable has permitted several competitors to compete with them, producing a clone cable that works with Ross-Tech software. I'm not saying that the price of the cable doesn't justify its capabilities but if the price was more manageable for non-USA based VW owners, virtually every VW, Audi, Skoda, Seat owner would feel obliged to invest in said cable; and at the same time Ross-Tech will get rid of all the clone shysters. the same cable and software works admirably of Bugatti, Lamborghini, Bentley, Porsche and for them price is not an issue. Being a US based company Ross-Tech wants payment in USD but the USD to ZAR is  currently sitting at 1:14 and I'm certain most VAG car owners paying in another currency that don't convert favorably with the USD may have similar reservations. Enough said, go get that cable!  
________________________________________________________________________

VCDS for Volkswagen, VCDS for VW, VCDS for Polo, VCDS for Jetta, VCDS, for Golf, VCDS for Passat, VCDS for Audi, VCDS for Bentley, VCDS for Bugatti, VCDS for Bugatti Chiron, VCDS for Bugatti Veyron, VCDS for Royale, VCDS for Bugatti Garros, VCDS for Lamborghini, VCDS for Gallardo,  VCDS for Aventador, VCDS for Huracan, VCDS for Porsche, VCDS for Porsche Cayman, VCDS for Porsche Boxster, VCDS for Porsche Panamera, VCDS for Porsche Cayenne, VCDS for Porsche Macan, VCDS for 2013 Porsche 911,VCDS for SEAT, VCDS for Škoda, VCDS for Caddy, VCDS for Amarok, VCDS for Fox, VCDS for Lavida, VCDS for Beetle, VCDS for Routan, VCDS for Scirocco, VCDS for Up, VCDS for Vento, TVCDS for Tiguan, VCDS for Taureg,

Friday, December 2, 2016

VOLKSWAGEN e-GOLF

IS IT TIME TO DITCH VOLKSWAGEN?

The year 2016 is fast coming to and end but will always be remembered as the year that Volkswagen AG  needed to reverse public perception over the diesel gate scandal that affected some 11 Million vehicles globally during 2015. With it's hands full with public apologies, court battles, falling share prices, Diesel vehicle recalls and general damage control caused by the negative impact to their brand after admitting  that they circumvented emissions standards; VW have been somewhat curtailed from their key business of manufacturing cars.

With the uncertainty regarding the future of diesel, especially considering that the mayors of Paris, Madrid, Athens and Mexico City pledged to ban all diesel cars by 2025. And with the ever looming legislative imperative to cut down on carbon dioxide (CO2) emissions and other harmful gases, automotive manufacturers as a whole have started to seriously invest in electric-powered-car technology. 



Volkswagen produced the Volkswagen e-Golf hatchback which is however not a purposely built electric car but rather shares the powertrain hardware of the Golf MK7 MQB (Modularer Querbaukasten) Typ 5G, but  fitted with an electric motor in place of its petrol/ diesel powered engine. The e-Golf is in direct competition with other purpose  built electric cars from  several manufacturer's vehicles, like the Renault ZOE hatchback, Hyundai Ioniq Electric, Tesla Model S hatchback, Tesla Model X SUV, BMW i3 hatchback, Nissan Leaf hatchback and the Kia Soul hatchback. Be that as it may, VW has sold more than 25 000 units worldwide since 2014. The VW e-Golf matches the competition in range, but the the battery management doesn't have an  active cooling system which seriously affects longevity. VW hasn't in anyway been innovative nor produced anything new. Their VW e-Golf doesn't offer anything more than the competition already does and certainly amounts to less bang for your buck. Apparently the Renault ZOE hatchback seems to be the pure electric vehicle that's leading the EV race in virtually all categories. 



However, VW has always been promoting “Clean Diesel” as an alternative to hybrid and electric vehicles, thus pushing their 2009–2015 Volkswagen Jetta 2.0L TDI, 2010–2015 Volkswagen Golf 2.0L TDI, 2010–2015 Audi A3 2.0L TDI, 2012–2015 Volkswagen Beetle 2.0L TDI, 2012–2015 Volkswagen Passat 2.0L TDI,  etc, globally. It has now come to light that not only has Volkswagen cheated on emission testing with the 2.0L TDI engines, but also on the 3.0L  fitted in the 2009–2015 Audi Q7 3.0L V-6 TDI, 2009–2016 Volkswagen Touareg 3.0L V-6 TDI, 2013–2016 Porsche Cayenne Diesel 3.0L V-6. 




Volkswagen had hardly settled to pay $14.7 billion and announced a buyback schedule, thinking  it was putting an end to the Dieselgate scandal when the German weekly newspaper 'Bild am Sonntag' and the 'Wall Street Journal', citing unnamed sources reporting that the California Air Resources Board (CARB) have found new Emissions-Cheat Device / emissions-lowering software on an Audi. Test results  revealed that the Audi was emitting less carbon dioxide than it did during normal use, but when the steering wheel is turned more than 15 degrees, this program would shut off, detecting that the test had completed. The Wall Street Journal alleges that Audi management specifically detailed the defeats during their meetings.




This affects all VW owners and by the looks of things, other car manufacturers have surpassed Volkswagen in several categories. Looking at comparisons in Overall, Reliability, Build Quality, Running Cost, Performance, Road Handling, Ride Quality, Ease of driving, Seat Comfort, Practicality, Car Tech, Volkswagen is either doing very badly or in some cases doesn't feature at all. Volkswagen was lying in 10th position on the top 10 selling cars globally but has subsequently been  surpassed by Tesla Motor Company, that is a new entry into the car market or rather the EV market.

Fortunately for VW, its subsidiary Audi is still in the race even though it lost 6% in sales compared to the previous year as can be seen on the "Cars Top 10" slide.  Porsche  is also in the running but there doesn't seem to be stats available as yet. Looking at the three stats sheets above, it can be clearly seen the VW lies 19th for Build Quality, 19th for Running Cost, 16th for Ride Quality but for Overall  and Reliability it doesn't even feature. What were we thinking when be bought into Volkswagen? I am seriously thinking of turning my VW Polo into an EV, then I won't have any more engine problems, especially not issues associated with that pesky EPC light and Limp mode home.


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Saturday, August 20, 2016

VW/AUDI ENGINE/ RADIATOR COOLING FAN CONTROL MODULE

VW/AUDI ENGINE/ RADIATOR COOLING FAN & CONTROL MODULE

The radiator is an integral part of each and every VW, Audi, Skoda and Seat vehicle. Its main objective is to keep the engine oil cool which in turn keeps all the moving parts of the engine cool. Most cars have a radiator fan with a separate fan for the air conditioner however, VAG vehicles have an integrated Radiator and Condenser Fan Assembly,  as can be seen in the image below. Be that as it may, it is not a one size fits all situation. Virtually every VW, Audi, Seat and Skoda vehicle category has a slightly different fan which is very evident when looking at the different three character alphanumeric prefix and the alpha suffix in their part numbers. View the list below to see what I mean.
Radiator and Condenser Fan Assembly.  The fan on the right is 360mm in diameter
with a 4-pin main connector rated at 300W.
  The fan on the left is 295mm  with a 2-pin
female connector, and rated at 200W. 
The flip side of the Radiator and Condenser Fan Assembly

Be aware that a VW Polo 9N and 6R have different fans, an Audi A3 and a Q7 have different fans, a Skoda Fabia and a Roomster have different fans, a Seat Ibiza and a Seat Leon have different fans and the same and the same goes for Passat, Golf, Beetle, Tiguan, Touran, Fox, Transporter, Jetta, etc...  Having said all that, suffice to say that all these fans are troublesome, they burn out, the fins disingrates, they go open circuit and I've even known a few to go short circuit and blow its 30 amp fuse.

VW THERMOSTATICALY CONTROLLED  RADIATOR FAN 

6Q0 959 455AF Engine type: BBX - VW POLO
6R0 959 455D  Engine Code: Polo Vento
6Q0 959 455AE Engine Code: BZG - Fabia,
6Q0 959 455AE Engine Code: BMS -  Fabia, Roomster
6Q0 959 455 N Engine Code: BNM, BAY, BNV, - VW Polo, Fox,
1K0 959 455P  Engine Code: BSE  - Audi A3
1K0 959 455N  Engine Code: BLR - Passat
1K0 959 455DH Engine Code: BMY - VW Touran
1K0 959 455P  Engine Code: BMY -VW Golf
1J0 959 455   Engine Code: AKQ - VW Golf
1K0 959 455ET Engine Code: CFG - VW Tiquan
1K0 959 455FR Engine Code  CFGB - VW Tiquan
6Q0 959 455AD Engine Code: CAYB -VW Polo
6R0 959 455   Engine Code: CFWA - Skoda
6Q0 959 455AD Engine Code: AMF - Polo, Skoda Fabia, Seat Ibiza
6E0 959 455A  Engine Code: AAA - VW Golf, Passat, Polo
7L0 959 455F  Engine Code: CBFA, CCTA - Audi Q7
8D0 959 455   Engine Code: AFB - Audi A6/A8, VW

This list is by no means complete and there are probably a few dozen more variations. These fans are made  by Brose 
(Puebla/Mexico),   Behr Hella Services GmbH (Germany), Wenzhou (Mainland China) and several other an OE manufacturer expressly for the Volkswagen Group with OEM replacement part numbers 1K0959455DT, 1K0959455CQ, 1K0959455N, 1K0959455DL, 1K0959455FE, 1K0959455FJ, etc.  These are predominantly the 300W, 4-pin main connector with 2-pin female secondary connector type, guaranteed to fit the following VW and Audi models. 

2006-2013 Audi A3
2008-2015 Audi TT
2009-2015 Audi TTS
2012-2014 Audi TTRS
2012-2012 Volkswagen Beetle (up to 3/4/2012, VIN specific)
2009-2015 Volkswagen CC
2007-2015 Volkswagen EOS
2006-2014 Volkswagen GTI
2010-2014 Volkswagen Golf
2005-2012 Volkswagen Jetta (up to 3/4/2012, VIN specific)
2006-2010 Volkswagen Passat
2012-2012 Volkswagen Passat (up to 3/4/2012, VIN specific)
2008-2008 Volkswagen R32
2006-2009 Volkswagen Rabbit
2009-2015 Volkswagen Tiguan

The 360mm Radiator fan, notice the four wires in the plug, two thick and two thin.

However, in order to avoid future problems, it is highly recommenced by the fan manufactures that the controller module should be replaced together with correct fan.  The list below are just a few of the radiator controller modules / relays that support the glut of VAG fans. These relays are  VIN specific, so please verify existing part number with the supplied part for correctness.  These contollers are manufactured in Hungary,  Brazil, and Germany. 

1H0 919 506 A -VW Golf MK2 MK3, GTI 8V
1H0 919 506 B - VW Golf MK2 / MK3 GTI 8V
1J0 919 506 G - VW Golf, Lupo, caddy, Audi A3
1J0 919 506 K - Seat Arosa, Leon, Toledo, Skoda Octavia
1J0 919 506 L -  VW, Audi, Skoda & Seat
1J0 919 506 M - Polo, etc
1J0 919 506 P -Golf MK4 , etc,
1J0 919 506 Q - Golf Mk4 GTI, etc

4 and 14 Pin radiator controller module

4 and 10 pin radiator controller module



As mentioned earlier, the fans and controllers are troublesome but the German manufactured version is a lot better and thus last much longer but it is also pricier.  Notice that the main part number on both the above images are the same except for its prefix. The real difference is that the top module has 14 contacts on its right side connector whereas the middle module has only 10 and the bottom module has only 6.  The 2 images below gives you  good idea of the variations in modules. The final image shows how these modules burn.


Main and secondary connectors with 4 and 10 pins respectively.
The secondary plug has 14 pins

This is what happens to the modules made in Hungary and Brazil.

What is an EPC light? What is an EPC warning light? What is an EPC light on Volkswagen? What Is the VW EPC Warning Light? What is the EPC light on a Volkswagen Jetta? What is EPC on a Volkswagen? What does it mean if the EPC warning light comes on in a Volkswagen? Volkswagen - EPC Warning Light, What does an EPC light on the dash of a Polo match car mean? EPC light came on and lost all power.  The EPC warning symbol came on today while driving. EPC Light and stalling. EPC light came on and can't start the engine. EPC light on, what does it mean ? EPC light and engine check light. EPC warning light. Epc light. EPC + power loss/no boost.  Do not exceed 4000 rpm  EPC light.   EPC error where the car shakes terribly.  ESP EPC & Engine Light ON.  EPC Light and Stalling. Polo bluemotion 58 plate and a yellow engine light came on. I read the manual but still not sure something to do with the exhaust?? A little help as my wife needs the car for work.2002 1.6L GOLF, EPC light on. POWER LOSS An EPC light will appear on the dash randomly whilst driving. Once it is on, there is a noticeable loss in power and it stays this way until the... volkswagon polo epc warning.step by step guide to turn light off please, preferably without visiting expensive vw garage. Have diagnostic computer to see code! EPC light came on and engine will not rev higher. I have a vw polo and the EPC warning light has come on what should i do? Orange light 03 vw polo. VW Polo Map sensor fault code idling poorly. EPC light on my dashboard 2001 vw polo. It has something to do with the engine management, retarding the power of the engine.